Kalkai Engineering is a trusted service provider specializing in comprehensive Boiler Operations & Maintenance (O&M) solutions for a wide range of industrial applications. We support continuous, safe, and efficient plant operations across industries such as chemicals, FMCG, automotive, pharmaceuticals, and process manufacturing.
With experience serving 15+ active industrial clients, we offer complete operational responsibility for power boilers, process boilers, FBC boilers, CHP systems, thermic fluid heaters (TFH), and integrated coal handling plants. Our operational expertise spans boiler capacities from 4 TPH to 22 TPH and thermic fluid heater systems up to 20 Lakh Kcal, enabling us to handle both medium and large-scale utility requirements.
Our O&M services are designed to ensure reliable steam and thermal energy generation, minimize downtime, and maintain strict safety and statutory compliance. Key service offerings include:
Continuous boiler operation and monitoring
Boiler firing and combustion optimization
Coal, briquette, and fuel handling operations
Ash handling and safe disposal
Thermic fluid heater operation and maintenance
Routine, preventive, and minor maintenance activities
CHP and utility system operation
Assistance during IBR inspections and statutory audits
Utility manpower deployment and shift management
Kalkai Engineering deploys a skilled workforce of approximately 75 to 95 trained personnel, including certified boiler operators, engineers, supervisors, electricians, and maintenance technicians. Our manpower is well-versed in handling different boiler makes such as Thermax, Citar Vessel, J.N. Marshall, Opel, and Transparent Energy Systems.
All operations are carried out through standard operating procedures (SOPs), safety protocols, and structured maintenance practices, ensuring compliance with statutory norms while delivering consistent performance. Our teams focus on fuel efficiency, operational reliability, and risk reduction, helping clients optimize overall plant efficiency.
Proven experience across multiple boiler types and capacities
Strong track record with leading industrial clients
Dedicated on-site teams for 24×7 operations
Emphasis on safety, compliance, and efficiency
Capability to mobilize large manpower at short notice
Reliable partner for long-term O&M contracts
At Kalkai Engineering, we believe in building trusted, long-term partnerships by delivering dependable boiler and utility operations that support uninterrupted production and sustainable performance